{"id":19110,"date":"2023-06-12T06:00:12","date_gmt":"2023-06-12T06:00:12","guid":{"rendered":"https:\/\/dev.guehring.com\/selbst-fraesen-statt-teuer-zukaufen-wie-ein-schwaebisches-unternehmen-spanend-spart\/"},"modified":"2026-04-22T14:06:24","modified_gmt":"2026-04-22T14:06:24","slug":"mill-products-yourself-instead-of-buying-in-expensive-ones-how-a-swabian-company-is-cutting-costs","status":"publish","type":"post","link":"https:\/\/guehring.com\/de-en\/mill-products-yourself-instead-of-buying-in-expensive-ones-how-a-swabian-company-is-cutting-costs\/","title":{"rendered":"Do milling yourself instead of buying it at a high price"},"content":{"rendered":"

[et_pb_section fb_built=”1″ _builder_version=”4.23.1″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_row module_class=”gue-row-text” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

Saving on machining<\/span>
\nSwabian company relies on in-house production instead of purchasing<\/span><\/h1>\n

A 130 % price increase for a cast steel blank presents a customer with economic problems. The solution? Do-it-yourself \u2013 with a brand-new machining strategy and tools from G\u00fchring. The result? A 50 percent cost saving per component is not the only benefit for the company.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_4,1_4″ module_class=”gue-page-header” _builder_version=”4.27.4″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”3_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2025\/09\/Blod_Headergrafik_Juni_2023.jpg” alt=”Zerspanen statt zukaufen” title_text=”Zerspanen statt zukaufen” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_column][\/et_pb_row][et_pb_row module_class=”gue-row-text” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]Whether it\u2019s a cucumber in the supermarket or a steel component in an industrial company: War and pandemic have made shopping expensive. An Albstadt-based manufacturer of security technology was also feeling the effects. The company usually purchases the housing for its electric strikes from a steel precision casting manufacturer. But about three years ago, it increased its prices by a full 130 percent. \u201cSuddenly, it was no longer economical for us to offer these products,\u201d recalls Patrick Matysiak, Deputy Product Cell Manager at the company.[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_row module_class=”gue-row-text” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

Worlds cheaper with a new concept<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_5,2_5″ module_class=”gue-row-vertical-aligned-content gue-row-2col-image-text” _builder_version=”4.21.0″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2025\/09\/IMG_1240_Online-1.jpg” alt=”Bauteil” title_text=”Bauteil” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]An alternative was needed. Would it be possible, for example, to reduce prices with cheap injection moulding from China? Patrick Matysiak had a better idea: \u201cI had a thought: Why don\u2019t we switch to free-cutting steel and machine the entire component in-house?\u201d The plan is clear: A new machining centre will be purchased and a new machining strategy developed. \u201cAnd of course, I needed the right tools for this,\u201d says Matysiak.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_5,2_5″ module_class=”gue-row-vertical-aligned-content gue-row-2col-image-text” _builder_version=”4.21.0″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2025\/09\/IMG_1259_Online-scaled.jpg” alt=”Patrick Matysiak an der Maschine” title_text=”Patrick Matysiak an der Maschine” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]\u201cThe fact that we were in very close contact with this customer for many years meant that it landed on my desk,\u201d recalls J\u00fcrgen Knorr, who advises the security technology company as a G\u00fchring sales representative. \u201cSo, we took a look together: What solutions can G\u00fchring offer here?\u201d These considerations result in a complete offer with a total of 24 different G\u00fchring tools. Patrick Matysiak created the programming using a mix of CAD\/CAM and a special macro program. In this way, up to 346 components can be manufactured automatically without any personnel, which represents a runtime of around 92 hours.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row module_class=”gue-row-text” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]The offer is rounded off by quality monitoring using a 3D probe and a tool breakage check, which involves measuring the components during production, adjusting dimensions fully automatically and replacing worn out tools with new sister tools. The concept was technically adapted on site and a sample component was produced. \u201cWe knew straight away that our solution was worlds cheaper \u2013 even compared to a cheap steel precision cast component from China,\u201d confirms Matysiak. \u201cOf course, that made our decision easy.\u201d[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_row module_class=”gue-row-text” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

Focus on process reliability<\/h2>\n

G\u00fchring has access to a very wide range of standard tools for tool selection. \u201cWe put together the best tools for a process that really works,\u201d sums up J\u00fcrgen Knorr. Different solid carbide drills are used for pre-drilling, for instance: From the G\u00fchring classic RT 100 U<\/a> to a range of NC spotting drills and pilot drills to the ExclusiveLine micro-precision drill<\/a> with a diameter of 1.8 mm.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_5,2_5″ module_class=”gue-row-vertical-aligned-content gue-row-2col-image-text” _builder_version=”4.21.0″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2025\/09\/IMG_1268_Online-scaled.jpg” alt=”RF 100 Diver” title_text=”RF 100 Diver” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]When it came to milling, the challenge was to cut the high machining volume as quickly as possible. This is no simple task, as the housing has a number of radii that calls for a semi-wrap or even full wrap of the milling cutter. Due to thin-walled areas, clamping of the component is also difficult. This leads to vibrations during milling, which must be absorbed by the tool. The RF 100 Diver<\/a> has proven particularly successful for applications that require a high degree of flexibility. The solid carbide milling cutter covers five operations with one tool: Drilling, ramping, slotting, roughing and finishing.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row module_class=”gue-row-text” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]The RF 100 Diver scores highly with a high removal rate and guarantees running smoothness and process stability despite high feed rates. And thanks to its special geometry, it even impresses under unstable conditions. This is because the unequal pitch reduces power consumption compared to conventional milling cutters and thus lowers vibrations.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”2_5,3_5″ module_id=”3″ module_class=”gue-row-vertical-aligned-content gue-row-2col-image-text” _builder_version=”4.27.4″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”2_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2024\/06\/GUE_hochleistungsreibahle-hr500-alu.jpg” alt=”Nahaufnahme einer Hochleistungsreibahle HR 500 AL” title_text=”Nahaufnahme einer Hochleistungsreibahle HR 500 AL” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]With these high chip volumes, it is also important that chips are cut as short as possible and transported away safely. This is precisely where the strengths of the G\u00fchring HR 500<\/a> high-performance reamer lie. It enables perfect reaming in all diameters from 1.97 to 150 mm. It ensures absolute process reliability, a significant reduction in process time and maximum tool lives.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_5,2_5″ module_class=”gue-row-vertical-aligned-content gue-row-2col-image-text” _builder_version=”4.21.0″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2025\/09\/IMG_1265_Online-scaled.jpg” alt=”Sonderwerkzeug” title_text=”Sonderwerkzeug” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]But a solution was also quickly found for work steps for which G\u00fchring cannot provide an effective standard solution. The cross holes that needed to be drilled into the housing presented the machining experts with a challenge.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_5,2_5″ module_class=”gue-row-vertical-aligned-content gue-row-2col-image-text” _builder_version=”4.21.0″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2025\/09\/IMG_1255_Online-scaled.jpg” alt=”Sonderwerkzeug” title_text=”Sonderwerkzeug” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]J\u00fcrgen Knorr remembers: \u201cTogether, we had to tinker a little on an axis hole, because this required a tool that met the high standards of tolerance and dimensional accuracy of the holes.\u201d But here too, a customer-specific special tool ensures a reliable process.[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_row module_class=”gue-row-text” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.20.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

\u201cWe are better all around\u201d<\/h2>\n

As the customer now mills the component from solid material, it is around 50 percent cheaper than buying-in steel precision cast housing, including any rework. In terms of quality, too, the machined component is the clear leader, especially in terms of surface precision, the dimensional accuracy of the product, the tolerances of the holes and, ultimately, product functionality. For the customer, this means that significantly fewer products are rejected during quality control. \u201cWe are better all round \u2013 not only in terms of costs, but also in terms of quality,\u201d concludes Patrick Matysiak.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”3_5,2_5″ module_class=”gue-row-vertical-aligned-content gue-row-2col-image-text” _builder_version=”4.21.0″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_column type=”3_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/guehring.com\/wp-content\/uploads\/2025\/09\/IMG_1271_Online-scaled.jpg” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]The new solution is also better for the environment: The component no longer needs to be transported and shipped, as in-house production enables short transport routes. The Albstadt-based company is also independent of foreign markets and their pricing policies. \u201cAnd in the event of changes, we can immediately intervene in the process and react flexibly,\u201d says Matysiak happily.<\/p>\n

These successes also motivated the company to switch to machining for two other types of electric strike housing. At the moment, these are still made of metal powder injection moulding, but the chips will soon be flying on a second new machine. G\u00fchring tools have already been ordered for this.[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” locked=”off” global_colors_info=”{}”][et_pb_row module_class=”gue-row-text” _builder_version=”4.23.1″ _module_preset=”default” saved_tabs=”all” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

Have we piqued your interest?<\/div>\n

[\/et_pb_text][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” locked=”off” global_colors_info=”{}”]Technical advice and support are also available quickly and directly via our service hotline 00800 2607 2607<\/a>.
\nWe can also be reached on WhatsApp: +49 172 658 53 53<\/a>. Save the number![\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.21.0″ _module_preset=”default” saved_tabs=”all” locked=”off” global_colors_info=”{}”][et_pb_row module_class=”gue-row-text” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.21.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.5″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

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A 130 % price increase for a blank presents economic problems for a customer. The solution? Do-it-yourself \u2013 with a brand-new machining strategy and tools from G\u00fchring. The result: 50 % savings per component.<\/p>\n","protected":false},"author":2,"featured_media":14959,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[117,106,137],"tags":[],"class_list":["post-19110","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-milling","category-products","category-success-story"],"yoast_head":"\nDo milling yourself instead of buying it at a high price - G\u00fchring KG<\/title>\n<meta name=\"description\" content=\"A 130 % price increase for a blank presents economic problems for a customer. The solution? 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