PCD/PCBN tools

Eliminate overhangs smartly

A face milling cutter is used in the machining to efficiently remove larger protrusions. Productivity (metal removal rate) and surface quality (roughness depth) play an important role in this application. A particularly high cost-effectiveness is achieved by the replaceable indexable inserts from PCD.

Delamination-free component edges

To counteract these problems, tool geometries, tool materials, process parameters, cooling and the clamping setup for the components must be coordinated. Gühring has succeeded in doing this with its compression milling cutters: the compressive arrangement of the cutting edges pushes the fibres underneath upwards and vice versa. Even with fibre composite combinations that are difficult-to-machine, fibre- and delamination-free component edges can be produced. Multi-material systems can also be machined.

Quick change

To ensure optimum sealing of this type of valve disc on the valve seat ring, tight shape and position tolerances must be maintained. Abrasive material also causes high wear. Gühring has the solution: the GP 300 system – a PCBN fine boring tool with a smart setting system. This concept, consisting of a pilot and fine boring tool with interchangeable, precision-ground ISO indexable inserts and a finely adjustable solid carbide reamer, significantly reduces tooling costs. Thanks to 6-flute machining in the valve guide, higher machining parameters can be used, shortening the cycle time. Secondary times are reduced by the Smart Setting adjustment unit.

Rivet countersinks in modern composite materials

The PCD countersink from Gühring has been optimised for the application in fibre composite materials such as CFRP, GFRP and other laminate structures. The countersinking tool consists of a steel carrier, which can be equipped with either two or three PCD cutting edges. The main application is manual hand drilling, using pre-drilled holes as pilot holes. Both fixed and replaceable pilot pins are available. The countersink depth is adjusted via a cage. However, versions for drilling feed units or CNC machines are also available. The PCD countersink can be designed and manufactured according to customer requirements, but also in accordance with all aviation standards. This makes the tool perfectly suited for producing rivet countersinks in the aviation industry.

Defined chip removal in the tool body

The three dimensional coolant routing of the tool reliably supplies all cutting edges and also supports chip removal through backward-facing channels. The chips are removed in a defined manner inside the tubular tool and emerge from the tool body at a safe distance from the component. This chip-free machining saves resources, reduces machining time and lowers process costs.

Matching tool material for every machining

Tools with interchangeable indexable inserts with PCD and PCBN cutting edges have exceptional quality and wear resistance. This is why they are used for drilling, reaming, milling and turning for the best surface qualities and tolerances. The high tensile strength of the PCD/PCBN indexable inserts leads to long tool lives and allows efficient cutting parameters even with materials that are difficult to machine. The main area of application for our PCD indexable inserts is the machining of aluminium alloys and other non-ferrous metals. The indexable inserts are manufactured in corner-tipped and strip-tipped versions according to ISO standard.

3 fluted cutter
PCD diver

A milling cutter for every ramp angle

Thanks to its innovative geometry, the PCD diver guarantees top quality with low power consumption and high stability at the same time. This means that the profile and structural parts can be processed with particularly low burr – and thus save costs in the reworking.

Your advantages with the PCD diver:

• all-round talent for maximum cutting rates and endless tool lives in aluminium
• cost savings due to low-burr profile and structural part machining
• helical hole machining with reduced torque and axial force

PCD diver in the online shop more about the PCD diver

PCD face and corner milling cutter

Highest flexibility without adjustment effort

The PCD face and corner milling cutter guarantees low-burr component edges and maximum tool lives. This is ensured by the combination of lasered cutting edges, positive setting and the selected standard lead. Its optimised face geometry enables both helical and linear plunging into the component. To perfectly match the tool to your requirements, you can choose between two variants: a tool with a reduced number of cutting edges and a variant with a higher number of cutting edges for powerful spindles with maximum performance.

Your advantages with the PCD face and corner milling cutter:

• highest flexibility
• soldered PCD cutting edges for easy handling
• standard gate for low-burr machining

PCD face and corner milling cutter in the online shop

3D printer nozzle
DIANOZ

The nozzle with the black diamond

The DIANOZ 3D printing nozzle is reinforced with a synthetic diamond. As the hardest natural material in the world, diamond offers the best wear protection. At the same time, it conducts heat excellently, which ensures uniform material extrusion and even surfaces.

Your advantages with DIANOZ:

• ultra wear-resistant with abrasive filaments
• high-quality printing results
• increase process reliability when printing
• print cost-efficiently

DIANOZ nozzles in the online shop more about DIANOZ